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Pallet Stacker Crane AS/RS Optimizing Warehouse Space
Success Case

High-Precision Manufacturing AS/RS Solution with Stacker Cranes

  • Overview

    The client is a global leader in the high-tech manufacturing of high-pressure plunger pumps and motor components. Its product portfolio spans 27 major categories, over 3,000 specifications, and nearly 20,000 models, sold to more than 190 countries and regions. This project formed a critical part of the client’s 5G smart factory initiative, with DELIECN responsible for the automated storage and retrieval system (AS/RS).
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Solution

Dual-deep stacker cranes
Conveyor system
API/WMS/WCS/ECS software suite
Supporting auxiliary equipment
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Benefits

●Space Utilization: A 10-level stacker crane AS/RS increased storage density nearly 9 times compared to traditional floor stacking.
●Operational Efficiency: “Goods-to-person” picking improved efficiency by over 60%, with ergonomically designed workstations enhancing both productivity and operator comfort.
●Cost Optimization: Picking workforce reduced from 20 to 6, cutting labor costs by approximately 70%.
●Productivity Gains: Established seamless flow from 1st-floor production/finishing → 2nd-floor goods-to-person picking → 2nd-floor packaging and shipping, improving overall operational efficiency by 40%.
●Digitalized Management: WMS integrated with ERP and MES systems enabled full-cycle traceability and lean management, ensuring accurate and efficient material distribution.

More Pictures

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