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High-Density, Low-Energy Smart Cold Chain Upgrade
Success Case

Four Smart Cold Stores Delivering 5x Capacity with Energy-Efficient Operation

  • Overview

    The client sought to build a high-standard intelligent cold storage facility that could achieve high-density storage within limited space, accommodate high-throughput operations for B2B business, and support high-frequency picking for B2C business. The system needed to operate stably and efficiently in a -25°C environment while reducing energy consumption. Deli set a dual objective of “Maximizing Storage Capacity + Optimizing Energy Efficiency” and planned the construction of four cold storage units.
High-Density,-Low-Energy-Smart-Cold-Chain-Upgrade1
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Solution

Cold Stores #1 & #2 (B2C):
Cantilever double-deep racking combined with high-reach AGV maximizes vertical space utilization while maintaining flexible picking operations. This configuration is ideal for frozen food and chain restaurant businesses, handling multiple SKUs, small-batch, high-frequency orders.
Cold Stores #4 & #5 (B2B):
A pallet shuttle high-bay system paired with high-reach AGV and pallet two-way shuttle robots designed for -25°C operation. The system supports LIFO inventory control and high-density storage, well-suited for trade and raw material enterprises requiring bulk, time-sensitive inbound and outbound handling.
High-Density,-Low-Energy-Smart-Cold-Chain-Upgrade2
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Benefits

(1)Overall storage capacity increased by approximately 5x, with each cold store accommodating up to 17,000 pallets.
(2)Inbound and outbound efficiency significantly improved, with operational error rates reduced to as low as 0.001%.
(3)Achieved stable, full-cycle operation while greatly reducing manual handling and energy consumption, enabling a greener, more sustainable cold chain operation.
(4)The successful implementation enables the client to maintain high operational efficiency ,provides their customers with safe, reliable, and environmentally friendly cold chain logistics services.

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