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High-Density, High-Throughput Pharmaceutical Warehousing
Success Case

Unlocking Production Potential with Smart Pharma Warehousing

  • Overview

    The client is a leading pharmaceutical manufacturer and distributor, with products exported to East Asia, Europe, and Southeast Asia. As production capacity expanded, the company faced dual challenges: limited warehouse space and inefficient manual picking that often led to errors, slowing order fulfillment. To overcome these bottlenecks, the client partnered with DELIECN to build a combined Pallet Stacker Crane + Tote Shuttle Robot AS/RS, achieving both maximum space utilization and a significant boost in operational efficiency.
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Solution

DELIECN designed and implemented a customized smart storage and retrieval system combining pallet stacker cranes and tote shuttle robots, integrated with WMS, WCS, ECS, RGV, conveyor systems, and automated palletizing/de-palletizing equipment. The system ensures compliance with industry regulations while supporting multi-temperature zones and multi-load carriers for flexible storage and efficient scheduling.
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Benefits

●Maximum Space Utilization: Over 24,400 storage locations built, achieving a 95% warehouse space utilization rate.
●High Throughput: System throughput reaches 450 totes/hour, maintaining stable operation even during peak demand.
●Traceability & Compliance: System-driven batch management and precise data capture deliver 99.99% traceability accuracy, fully aligned with GMP and GSP requirements.
●Efficiency Gains: Compared with traditional warehouses, overall operational efficiency improved by 80%, with picking accuracy at 99.99%.

More Pictures

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