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22.3m Ultra-High Tote Shuttle AS/RS
Success Case

Stacker Crane + Tote Shuttle AS/RS Empowering Automotive Parts High-Density Storage

  • Overview

    The client specializes in the R&D, manufacturing, and sales of electrical connectors, connector assemblies, and electromechanical products, with markets across more than 10 countries and regions worldwide. To further expand operations, the client partnered with DELIECN to build a smart logistics system in their newly constructed Phase II plant.
    Customer Requirements
    1. Build an intelligent factory with end-to-end management, from order processing to intralogistics.
    2. Enable high-density storage and efficient picking for nearly 10,000 types of precision parts.
    3. Ensure system scalability to support long-term business growth.
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Solution: Pallet Stacker Crane AS/RS + Tote Shuttle AS/RS

●Pallet Stacker Crane AS/RS: Stacker cranes + RGV rail-guided shuttles + conveyor system + high-bay racking + WMS + electrical control system.
●Tote Shuttle AS/RS: Four-way tote shuttles + layer-changing lifts + high-speed tote lifts + conveyor system + tote shuttle racking + WMS + electrical control system.
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Benefits

●Space Optimization: Warehouse capacity increased nearly 10x within the same footprint, accommodating over 9,700 types of automotive components.
●Efficiency Improvement: 8 tote shuttles operating collaboratively achieve 323 totes/hour throughput; stacker cranes with RGVs handle 70 pallets/hour.
●Production Alignment: System spans floors 1 to 4, tightly integrating picking and logistics with production takt times.
●Intelligent Management: WMS integrated with ERP and MES enables unified multi-warehouse management; digital twin technology provides real-time operational visibility.
●Cost & Efficiency Gains: Warehouse turnover efficiency improved by 200%, labor costs reduced by 50%, achieving high-efficiency, safe, and intelligent warehouse operations.

More Pictures

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