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DELIECN Automated Cable Reel Logistics Equipment System with 99.99% Accuracy and 80% Labor Cost Reduction
2026-07-21
Cable manufacturers face increasing challenges in handling heavy, multi-specification cable reels with traditional forklift-based storage systems. Inefficient material flow, inaccurate inventory tracking, and high labor costs limit production scalability.
DELIECN develops self-engineered automated logistics equipment systems designed specifically for cable reel storage and transportation, delivering high-precision and fully automated material flow inside manufacturing facilities.
1. Core Self-Developed Equipment Structure
The system consists of fully in-house designed and manufactured equipment:
2 Automated Stacker Cranes for ASRS operations
Conveyor network for sorting and buffering
5 AGV autonomous mobile robots for internal transport
1 Vertical Lift System for cross-floor logistics
DELIECN WMS + WCS intelligent control platform
All components operate under a unified intelligent scheduling system for continuous automation.
2. End-to-End Unmanned Workflow
The system enables a complete closed-loop logistics process:
1
Automatic unloading from production lines2
AGV pickup and transportation3
Vertical lift transfer across floors4
Stacker crane Automated Storage
5
Intelligent slot allocation6
Conveyor-based outbound distribution7
AGV delivery to production stations8
Automatic empty reel return cycle✓
This creates a continuous and highly efficient logistics loop without manual intervention.3. Key Performance Metrics
99.99%
Inventory AccuracyFull digital tracking and automated data synchronization eliminate manual recording errors.
80%
Reduction in Labor CostForklift operations and manual handling processes are significantly reduced.
85+
Pallets per Hour ThroughputHigh-speed Stacker Cranes and conveyor systems ensure stable high-volume operations.
100%
Automated Task ExecutionAll inbound, outbound, and transfer tasks are automatically generated and executed by the WCS system.
4. Technical Advantages
1. High-Reliability Stacker Crane System
Designed for heavy-duty cable reels with stable high-speed storage and retrieval.
2. Flexible AGV Scheduling Network
Dynamic routing avoids congestion and improves transport efficiency.
3. Integrated Conveyor + Lifter System
Enables seamless cross-zone and multi-floor logistics connectivity.
4. Self-Developed WMS/WCS Platform
Provides full control over warehouse operations:
- Real-time inventory visibility
- Automated replenishment logic
- FIFO management
- Equipment health monitoring
5. Business Value
With this automated equipment system, cable manufacturers can achieve:
Fully unmanned warehouse operations
Over 80% improvement in logistics efficiency
Inventory accuracy up to 99.99%
Significant labor cost reduction
Real-time production-logistics synchronization
6. Conclusion
The global cable manufacturing industry is undergoing a structural transformation driven by high-mix production, shorter delivery cycles, and the rapid advancement of smart manufacturing.
Traditional warehouse models, heavily reliant on manual handling and forklift operations, are no longer sufficient to support modern production efficiency, accuracy, and scalability requirements.
The DELIECN self-developed automated cable reel logistics equipment system addresses these challenges by integrating ASRS stacker cranes, AGV transportation systems, conveyor networks, vertical lift modules, and a unified WMS/WCS intelligent control platform.
