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How to Choose an ASRS Solution for Pharmaceutical Warehouse Automation
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How to Choose an ASRS Solution for Pharmaceutical Warehouse Automation

2026-07-09

Choosing an ASRS solution for a pharmaceutical warehouse is not only about selecting equipment. The system must match product characteristics, storage units, picking frequency, traceability needs, compliance requirements, and future business growth.

A good ASRS design should answer one question: how can the warehouse become denser, safer, more traceable, and easier to operate?

1
Evaluate Product and SKU Structure

Start with the material profile:

  • How many SKUs are stored?
  • Do products require batch tracking and traceability?
  • Are products stored in pallets, frames, cartons, or totes?
  • Which items are slow-moving or fast-moving?
  • Which materials require frequent picking?

For high-SKU pharmaceutical or herbal medicine warehouses, tote Shuttle Asrs is often suitable for small-item picking. For larger load units, Stacker Crane Asrs may be more appropriate.

2
Define Storage Units

The storage unit determines system design. Pharmaceutical warehouses may require:

  • pallets
  • material frames
  • totes
  • cartons
  • special carriers
3
Match Equipment with Operation Mode

Different equipment serves different needs.

Stacker Crane Asrs is suitable for high-bay bulk storage and large load units.

Tote Shuttle ASRS is suitable for high-SKU, tote-level inventory control, and goods-to-person picking.

Conveyors and lifter connect storage areas with inbound, outbound, and picking stations.

In some projects, combining multiple systems is the best solution.

4
Confirm Traceability Requirements

Pharmaceutical warehouses often require batch traceability, FIFO, and inventory visibility.

WMS should support:

  • batch management
  • container tracking
  • location management
  • stocktaking
  • FIFO strategy
  • traceability records
  • reports and queries

WCS should coordinate equipment execution and provide real-time status feedback.

5
Plan for Future Expansion

A pharmaceutical warehouse should not only meet today’s storage demand. It should also support future expansion.

When evaluating ASRS, consider:

  • reserved storage area
  • shuttle quantity expansion
  • additional picking stations
  • software interface scalability
  • system throughput upgrade
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FAQ
Which ASRS is best for pharmaceutical warehouses?
It depends on SKU structure, storage unit, picking frequency, and traceability requirements. Stacker crane ASRS and tote shuttle ASRS are often used together.
Is WMS necessary for pharmaceutical ASRS?
Yes. WMS is essential for batch control, FIFO, traceability, and inventory accuracy.
How should companies start an ASRS project?
Start with data analysis, including SKU, storage unit, throughput, order structure, and future capacity planning.

Planning a pharmaceutical warehouse automation project?
Talk to DELIECN about ASRS selection, WMS/WCS integration, and end-to-end warehouse solution planning.